Aqrose's AI Video Analysis System (VAS) transforms industrial video streams into real-time operational intelligence. VAS integrates a training platform, a device management platform, and a warning & push system. By combining computer vision and AI, VAS helps manufacturers guide operations, ensure quality, and enhance safety across diverse applications — including assembly verification, tool tracking, anomaly detection, EHS checks, WIP counting, operational optimization, and more.

Case Study: Screw Tightening Guidance System

In EV manufacturing, assembly precision and operator safety are non-negotiable. Even a single missed or incorrect tightening can compromise product reliability and safety.

Powered by AI and computer vision, Aqrose's VAS-based Screw Tightening Guidance System employs a 3D industrial camera to track the precise position of the electric screwdriver in real time. It then guides operators step by step through the tightening process:

• Wrong tool position: The system locks the screwdriver and prompts the operator to correct it.

• Correct tool position: The system unlocks automatically, allowing safe tightening.

With 100% error-proof control and high-precision 3D positioning (minimum ±10 mm), the system ensures flawless tightening sequences while protecting operators.

System Highlights

• Wide Coverage: One camera covers up to 4377 × 3429 mm at 2.5 m height.

• High Efficiency: Real-time positioning at 8 FPS with instant feedback.

• Easy Integration: Compact hardware and intuitive software.

• Broad Compatibility: Supports multiple tightening tool brands, including Atlas Copco and Bosch Rexroth, and various communication protocols.

• Error Prevention: Automatic lock/unlock ensures correct operation every time.

Validated in real-world production lines, the system delivers stable, precise, and safe operation, enhancing both quality and efficiency.

Learn more about Aqrose AI Video Analysis System

Contact us to explore how VAS can make your operations safer and smarter